From sale to production, Fulfil enables you to be able to take made to order and custom product sales that directly integrates into the production process. By leveraging Fulfil’s open API to automate the production process of made to order goods you can reduce the time to delivery for your custom products.
The steps you take to complete a production run can vary depending on the size of the run. Using Fulfil’s production app, you can schedule and prioritize tasks for operators to work out of depending on the production run. The app ensures production runs are executed effectively and efficiently at every step no matter how complex they are.
Raw materials can have multiple inputs, units of measures, and can also vary across each bill of material. Fulfil gives you the options to manage and track each input accurately so you always have visibility into inventory available.
It can be time consuming and difficult to account for each variable cost during the production process. Fulfil’s production app gives you visibility into production variables like: time spent in production, quantity of raw materials used and raw materials wasted at each step of the production process.
Fulfil gives you full control of the production process from management of raw materials to the optimization of activities needed to produce your products.
Create, manage, and customize your bills of materials in Fulfil.
Manage BOMs
Manage multiple bills of materials per product
Substitutions
Manage substitutions for individual inputs
Quantity buildable
Track the availability of required materials
Multi-level
Create multi-level product recipes with subassemblies
Version control
Manage versions of BOMs and lock for edits
If you outsource some of the manufacturing work, you can route and track these production steps against the outsourced work order in Fulfil.
Multiple routings per BOM
Multiple paths (in-house vs outsourced) for each BOM
Insourced and Outsourced steps
Track outsourced work
Track and assign work orders to operators in Fulfil.
Track operators on work orders
Assign work orders to operators
Create, manage and track each step of the production process in Fulfil.
Work order (or w/o work order)
Flexibility to track production at inventory level and optionally at task level
Track time on work orders
Manufacturing time tracking to evaluate time spent on tasks
Start work by scanning QR codes
Track time efficiently by allowing operators to start and stop operations by scanning QR codes
Use mobile app to start/stop
Easy to use mobile UI to start and stop work orders
Real-time status tracking
Get real-time production status overview info from the floor-level
Sales orders to work orders linking
For production order for made on order items, see related production order associated with the sales order and line item
Re-work of production orders
Allow reworking of production steps if quality issues are found
Outsourced/Subcontracted
Track one or more steps where work is outsourced within the same production order
Fulfil allows you to track your paper based flows like pick lists, timesheets, work orders and more.
Picking lists
Pick raw materials for production orders with pick tickets
Routing sheets
Use routing sheets that track production items through routing steps
Work orders
Issue work orders for insourced and outsourced steps of a production order
Timesheets
Track time digitally or on paper to accurately track labor costs
Consolidated picking lists
Pick raw materials in bulk for multiple production orders at once
With Fulfil’s mobile app, you can manage, track and optimize your production process on the production floor.
Fulfil gives you the ability to scan to pick or manually record your picking during the manufacturing process.
Ready to pick
Get a snapshot view of all production orders that are ready to run and need inventory of raw materials to be picked
Scan to pick
Scan and verify the right raw materials are picked for production orders
Fulfil has a dedicated touch screen user interface that allows your floor staff to record their production steps throughout the manufacturing process.
Dedicated touch screen UI
Dedicate touch screen and mobile interface to manage operations
Start, pause and resume
Start, pause and resume tasks as a shop floor operator direct from the app
Personalization and customization
View personlization and customization request from order directly on the work order
Notes
Add notes to work orders while operation is in progress
Cut down on manufacturing time by grouping steps or the production of goods in Fulfil.
Fulfil allows you to track all costs associated with the production of your goods giving you an accurate view of your real inventory costs.
Track the costs of inputs like labor and material to understand your full cost of goods in Fulfil.
Material costs
Track cost of inputs
Labor costs
Track labor costs from time or cycles
Automatically track your costs throughout the production process. Whether your inventory is still in the manufacturing process or completed, Fulfil will give you a full picture of your costs and materials used so you can accurately account for your costs.
Real-time WIP asset
Real-time tracking of WIP asset account value
Automatic release
Release customer orders as production orders are completed
Track actual material use
Track actual consumption whether it is less than BOM or higher
Real-time weighted average cost
Automatic product cost updates after each production run
Auto generate and track lot numbers when production orders are completed. See your inventory in real time pre and post production.
Lot number generation
Auto generate lot numbers when production orders are completed
Lot number tracking
Track lot number of raw materials used
Real-time inventory
Track real time inventory for raw materials and produced items
Raw material reservation
Reserve inventory of raw materials for production orders before actual run of production orders
Fulfil can help streamline your unique manufacturing needs like screen printing, engraving, repairs and maintenance.
Keep track of your blank inventory, labor time and batch by style when using Fulfil to manage your screen printing production process.
Track blank inventory
Track inventory of blank shirts and calculate quantity of sellable shirts from blank inventory
Track labor time
Track labor time for printing in bulk or for each custom item
Batch by style
Batch operations by design for efficient just in time printing based on demand
Use Fulfil to send information to your engraving or etching system to streamline the production process of your made to order goods.
Integrate with laser
Use Fulfil API to integrate with lasers
Use Fulfil’s 100% Open API to optimize any part of your production process. Create production orders, watch order status, create customer approval workflows and more.
Create production orders
Create production order over the API and connect to external planning tools
Watch order status
Track production order status over the API
Customer approval workflows
Obtain design approval from customers and use approvals to authorize work orders
Create and track repair orders in Fulfil.
Repair orders
Create repair orders for warranty repair
Removal of items
Track removal of components from repair and optionally refund customers for removed components
Add spares
Add components during repair and optionally invoice the customer for the components
Invoice services and items
Invoice customers for services (labor, shipping) and/or components used in repair
We love the multiple channel support needed for selling products in multiple places and channels. Fulfil is a system worth looking into.
Fulfil is a key part of us being able to do our mission of saving lives and providing peace of mind for everybody. We would not be on same day shipping without Fulfil.
Automation through Fulfil has easily saved us 2-3x what we pay for Fulfil every year. After only 8 months into our launch with Fulfil, we had already recouped our costs for multiple years